 Custom
designed high force assembly machine with automatic
feeding of parts. It uses high torque servo motors for
indexing coupled with pneumatic pick & place system
for feeding the parts. Hydraulic system with force control
does the process. Omron PLC coupled with Proface touch
screen controls the machine. |
 This
fastening machine with eight Servo nut runners
controls the torque, angle of fastening of the assembly
process. Two parts are fastened with automatic feeding
& tightening of 8 screws. Special designed PCD adjustment
mechanism accommodates 2 different PCDs for the eight
screws with a touch of button in Touch screen. Machines
gives parameters and generates torque, angle, time curves
for the fastening. |
Special
purpose assembly machine is designed to assembly 5
assemblies into one housing with a perfect aligning arrangement.
It uses a hydro pneumatic pressing head for aligning with
high force. It also has an attachment to insert a metal
ring into a circular part.
High
speed piston assembly machine with 8 stations with
16 jigs, operating at a speed of 2.5 sec/piece. Stn 1
bowl feeders feeds the piston rods; Stn 3 Tray feeders
& servo pick & place feed pistons; Stn 5 Hydraulic
force controlled cylinders assembles together; Stn 7 pick
& place unloads for sorting process using Sony electronic
probes. Two touch screens with graphical interface helps
for user friendly operation. 
Heights
of the assembly at 12 different places on the assembled
part is measured using Sony precision probes and
the free running torque of the assembly is measured with
electronic torque controllers online on a conveyerized
automated assembly line. Comparator provides data for
the next assembly process to select the right precision
part. Setting of the allowable range is possible with
thumb-wheel switch.